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Notes:


As noted in Chapter 2, the concept of the focused factory holds that a production facility works best when it focuses on a fairly limited set of production objectives. This means, for example, that a firm should not expect to excel in every aspect of manufacturing performance: cost, quality, flexibility, new-product introductions, reliability, short lead times, and low investment. Rather, it should select a limited set of tasks that contribute the most to corporate objectives. However, given the breakthroughs in manufacturing technology, there is an evolution in factory objectives toward trying to do everything well. How do we deal with these apparent contradictions? One way is to say that if the firm does not have the technology to master multiple objectives, then a narrow focus is the logical choice. Another way is to recognize the practical reality that not all firms are in industries that require them to use their full range of capabilities to compete.

The capacity focus concept can also be operationalized through the mechanism of plants within plants—PWPs in Skinner's terms. A focused plant may have several PWPs, each of which may have separate suborganizations, equipment and process policies, workforce management policies, production control methods, and so forth for different products even if they are made under the same roof. This, in effect, permits finding the best operating level for each department of the organization and thereby carries the focus concept down to the operating level.